Biomass Straw Briquetting Technology
admin
2022-09-15
生物质秸秆固化成型技术
Biomass Straw Briquetting Technology
技术编号
AH-004
提供单位
安徽鼎梁科技能源股份有限公司
技术大类
资源能源利用技术
联系人
梁念喜
技术类型
全生命周期资源节约和循环利用技术
电话
13805632858
邮箱
15721492143@163.com
适用范围
机械制造,资源循环利用行业
推荐单位
中国农村能源行业协会民用清洁炉具专业委员会
- Technical principle and process routeBiomass granulator is an ideal fuel to replace kerosene. It can save energy and reduce emissions. It has good economic and social benefits. It is an efficient and clean renewable energy. The biomass granulator produced by our company mainly adopts the vertical ring mold structure, adopts the new generation of vertical ring mold granulator developed by German advanced technology and production process, adopts the motor vertical installation, vertical feeding, directly in place, and the mold is static; the core parts are made of high wear resistance, high strength, high toughness, special materials, forging forming.
- 技术提供方安徽鼎梁科技能源股份有限公司
- 技术主要指标信息生物质颗粒机分7.5kw;15kw;37kw;45kw;55kw;75kw;90kw;110kw;132kw九个规格。
- 商业应用情况0
- 希望在技术转移过程中得到的帮助/支持
- 商业应用单位联系人/电话/邮箱
- 设备投资以村为单位,单个固化点计算,所需设备有秸秆粉切机、上料输送、颗粒机、出料输送、除尘系统、控制系统,设备一次投入的资金约79万元(含税),年生产颗粒燃料约7000吨,技术寿命6年以上。
- 年运行维护费用设备耗电量计算:功率233KW,每小时平均产量1.5吨/小时,按照1元/度电来算:约共计155元/吨;(此处电费可根据农业用电,或者峰谷平电价计算) 人工费:2台颗粒机生产线3人生产,每月工作26天,每天工作10小时,人工工资每月5000元计算:2台75KW颗粒机每月产量为2.4×10×26=624吨,月工资共5000×3=15000元,则人工费为15000÷624≈24元/吨; 机器磨损及黄油费:主要包括模盘、压辊皮、压辊轴承等损耗(根据市场上的配件价格)。平摊在一吨颗粒上约10-15元,现取15元/吨。
- 投资回收期原材料按300元每吨计算,运行费用194元,成本300+194=494元,再加上别的费用,总成本按500元计算,秸秆颗粒市场价格在600-700元/吨之间,现取600元/吨。利润在100元/吨。每天上班10小时,每小时生产3吨,保守估计每天能生产25吨。每天的利润是25*100=2500元/天,一个月按26天算26*2500=65000元,一年按10个月计算65000*10=650000元,大概一年二个月能收回成本。
- 附加效益0
- 综合效益据有关统计,我国作为农业大国,每年可生成7亿多吨秸秆,成为“用处不大”但必须处理掉的“废弃物”。在此情况下,完全由农民来处理,就出现了大量焚烧的现象。 针对此情况,我公司采用德国先进技术和生产工艺研发出秸秆颗粒机,把农作物秸秆压缩成生物质颗粒燃料。以村为单位,一村设立一个秸秆颗粒机固化点,一个秸秆颗粒机固化点2台设备,年综合利用秸秆能达到7000吨以上。
- 障碍对技术转移影响等级0
- 提交日期2020/12/25
- 技术成熟度我公司自2009年成立以来,就非常注重工艺技术的先进性和安全性,经过十余年的发展,生物质整机以获得国家发明专利和实用新型专利108项,其中发明专利15项,通过国家专利局实审10余项,国际发明专利(PTC)2项,获得省市级科学技术进步奖二项。
- Technical adaptability analysisThe main raw materials of our company's pelletizer are agricultural and forestry wastes. As long as there are crops and plants, agricultural and forestry wastes can be converted into pellet fuel, which is basically not limited by the environment, region, scale, resources and energy and other factors.
- Technical stability analysisThe granulator produced by our company has passed the durability test of the Ministry of agriculture in the same industry. The granulator is stable in operation, and has little sensitivity to the interference of environment and technical parameters.
- Technical safety analysisThe granulator produced by our company, in the application of technology, will not produce secondary pollution, and there is no risk of environmental and safety accidents such as leakage of flammable, explosive and highly toxic substances. As we all know, China is a large agricultural country with a large number of crop straws. The state clearly stipulates the prohibition of straw burning and vigorously supports the comprehensive utilization of straw, so there is no systematic risk of upstream resource limitation, imperfect supporting facilities and low market acceptance.
- 技术转移推广障碍0
- 知识产权转让生物质颗粒机核心技术均为公司自主知识产权。